Molding

Over-Molding

• Thermtrol manufactures both simple and complex over-molded cables.  Products are engineered to withstand severe environmental conditions including extreme heat and cold, fuel and water immersion, salt spray, and chemical along with abrasion resistance.  Over-molded cables are a cost effective option that increases safety, durability and reliability of an assembly while often times reducing overall costs.
• Thermtrol’s engineering staff consists of professionals at the North American Corporate Headquarters, working close with their Vietnam manufacturing and process engineers, to ensure your exact requirements are understood and communications are clear and accurate. Using ISO 9001 and ISO/TS 16949 vertical over-mold presses and horizontal high precision injection molding press, these assemblies are subject to Thermtrol’s uncompromising quality standards.

Processes

• Preparation of Mold Specification
• Mold Certification
  • Dry Cycle Procedure
  • Process Stability Test Procedure
• Process Optimization
  • Mold Viscosity
  • Balance of Fill
  • Gate Freeze
  • Commissioning
• Validation
  • Process Capability
  • Production Order Validation Check
  • In-Process Data Collection