Custom Wire Harness Assemblies

 

FEATURES

Lead Wire and Harness Features:
  • Many varieties of wire are available
        from stock
  • Customer specified lengths & types
        to meet application needs
  • Wide variety of termination options;    many AMP® , JST ®, Molex® terminals in stock
  • Automated processing capabilities
        for diversified production
  • Multi-thermostat daisy chains available
  • #18-#22 AWG standard with
        capabilities for #14-#16 AWG     termination
  • Nickel strip leads for NI-CAD battery     packs also available
  • 300V - 600V Ratings
    		•  
  • Temperature ranges from 60º - 200º     Centigrade
  • Wide variety of conductors:
  • Stranded Tin Copper
  • Solid Tin Copper
  • Top Coat
  • Splice Banding to Axial -OR- Radial     Components
  • UL Style number to meet customer     needs
  • Overmolding (www.mgimfg.com)

    • Wire Harness Brochure PDF

    Wiring Harness Types:

    • One Wire Cable with Terminations
    • Multiple Wire Harness Configurations
    • Large Harnesses with Precise Angles Built on Harness
      Layout Boards
    • Mechanical D-Sub Assemblies:
    • Two Piece Configurations covering the D-Sub
      Connectors
    • Two Piece Configurations covering the Miniature
      D-Sub Connectors
    • One Piece Configurations enclosing Miniature Din
      Connectors

    Flat Ribbon Cable Assemblies:

    • One to One Configurations
      Example: 25 Position Socket to 25 Position Plug
    • Daisy Chain Configuration
      Example: Multiple Connections on One Flat Cable

      Round Flat Assemblies

    Electro-Mechanical Assemblies:

    • Interconnection of Wires to Panels with Connectors
      Attached to them


    Certifications

    Thermtrol's incoming inspection plans verify bulk wire conformances (where specified) to applicable UL/CSA ratings with every shipment.

    Thermtrol's wire harnesses may be UL tagged - since we have UL listing - our wire harness file is E310086.

    The Thermtrol Corporation quality assurance system is ISO9001:1994 certified for wire assemblies.
    Lead Tolerances
    Unless specified otherwise by the customer, the following tolerances apply to all assemblies.
    Lead Lengths
    Minimum Pull Tests
     0" to 2"
     2.1" to 6"
     6.1" to 12"
     12.1" to 36"
     36.1" to 120"
     Over 120"
    +/-0.062"
    +/-0.125"
    +/-0.250"
    +/-0.500"
    +/-0.750"
    +/-1.000"
    Wire ga.
    Lead to Thermostats
    Lead to AMP Terminal
    22-20 ga
    18 ga.
    16-14 ga
    20 lbs
    20 lbs
    20 lbs
    20 lbs
    20 lbs
    50 lbs

    Customer Strip Length: +/-0.031"
    ®AMP is a registered trademark of Tyco International


    Selecting The Right Lead for Your Application: example 6.00#18 GA XLPE BLACK UL3173 1.25

    Please specifiy wire gauge, conductor type, insulation type, and strp length/termination type when ordering lead wire assemblies.

    How to select:

    		  

    6.00
    #18 GA
    XLPE
    BLACK
    UL3173
    1.25

    Overall Length
    Wire Gauge
    Insulation
    Type
    Terminal
    Insulation Color
    UL Style
    Number
    Strip Length
    or Terminal#

     

    Available Termination
    Let our automated machines work for you! Thermtrol can inexpensively add the terminals of your choice to single leads or complete harnesses. Inquire about stock devices or specify your particular needs.

    Typical Termination

     

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