Lead Wire Configurations For 7AM, SH7AM and AD Series

Thermtrol's state-of-the-art automated lead processing can produce lead wires to meet customer application needs for overall length, terminated connectors and stripped length requirements! Please specifiy wire gauge, conductor type, insulation type, and strp length/termination type when ordering lead wire assemblies.

FEATURES

Lead Wire Features:
  • Many varieties of wire are available
        from stock
  • Customer specified lengths & types
        to meet application needs
  • Wide variety of termination options;     many AMP® terminals in stock
  • Automated processing capabilities
        for diversified production
  • Multi-thermostat daisy chains available
  • #18-#22 AWG standard with
        capabilities for #14-#16 AWG     termination
  • Nickel strip leads for NI-CAD battery     packs also available
  • 300V - 600V Ratings
    		•  
  • Temperature ranges from 60º - 200º     Centigrade
  • Wide variety of conductors:
  • Stranded Tin Copper
  • Solid Tin Copper
  • Top Coat
  • Splice Banding to Axial -OR- Radial     Components
  • UL Style number to meet customer     needs
  • UL Approved 7AM and TCO     Assemblies: F7AM


    • Certifications
    Thermtrol's incoming inspection plans verify bulk wire conformances (where specified) to applicable UL/CSA ratings with every shipment.

    The Thermtrol Corporation quality assurance system is ISO9001:1994 certified for 7AM platform style thermostats and lead wire assemblies.

    Lead Tolerances
    Unless specified otherwise by the customer, the following tolerances apply to all assemblies.
    Lead Lengths
    Minimum Pull Tests
     0" to 2"
     2.1" to 6"
     6.1" to 12"
     12.1" to 36"
     36.1" to 120"
     Over 120"
    +/-0.062"
    +/-0.125"
    +/-0.250"
    +/-0.500"
    +/-0.750"
    +/-1.000"
    Wire ga.
    Lead to Thermostats
    Lead to AMP Terminal
    22-20 ga
    18 ga.
    16-14 ga
    20 lbs
    20 lbs
    20 lbs
    20 lbs
    20 lbs
    50 lbs

    Customer Strip Length: +/-0.031"
    ®AMP is a registered trademark of Tyco International


    Selecting The Right Lead for Your Application: example 6.00#18 GA XLPE BLACK UL3173 1.25

    How to select:

    		  

    6.00
    #18 GA
    XLPE
    BLACK
    UL3173
    1.25

    Overall Length
    Wire Gauge
    Insulation
    Type
    Terminal
    Insulation Color
    UL Style
    Number
    Strip Length
    or Terminal#

     

    Available AMP® Termination
    Let our automated machines work for you! Thermtrol can inexpensively add the terminals of your choice to single leads or complete thermostats harnesses. Inquire about stock devices or specify your particular needs.

    Typical AMP® Termination

     

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